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The widest range of protective case options from an independent UK supplier.

Market leading ESD safe packaging for any static sensitive products and components.

Huge range of options and impartial advice on genuinely sustainable packaging for your business.

Tote Box Foam

Foam tote liners

If your Euro containers or tote boxes are not providing the protection your delicate parts or components need, tote box foam can make a significant difference.

Tote box foam, such as foam tote liners, dividers or custom inlays, is an insert placed within outer handling containers. The foam helps to separate parts, cushions them, and also provides a soft surface in contact with the items, preventing transit or handling damage. Tote box foam can also help speed up packing and unpacking, directly improving staff productivity.

At GWP, we not only manufacture and supply a wide range of bespoke Correx totes, Euro containers and other tote boxes, but can also fully customise them with foam or other inserts. Our expert foam design team, coupled with our extensive UK foam conversion facility and more than 30 years of experience, enables us to produce custom foam inserts tailored to your exact requirements.

  • No obligation
  • Free, expert advice
  • Competitive pricing

Benefits of foam container inserts

By using foam container inserts manufactured by GWP, you get:

  • Recesses tailored precisely to your parts or products.
  • Cushioning protection for delicate or expensive parts during handling processes.
  • Prevention of surface scratching, scuffs and marring.
  • Faster packing and unpacking processes improve staff efficiency.
  • Improved safety for staff by preventing overloading of the containers.
  • Specialist options such as ESD electrostatic discharge safe foam material.
  • The ability to source containers and inserts together, improving costs/performance.

A person loading foam container inserts with components in a factory

What our customers say...

FAQs

Is it possible to add foam inserts to Euro containers?

Euro Containers of all sizes and specifications, as well as other tote box types, can be enhanced with foam inserts. It is also possible to combine them with other types of foam dunnage (such as dividers) and even other types of inserts, such as Correx® or Bubble board fittings.

What are container foam inserts manufactured from?

Container foam inserts are manufactured from Plastazote® polyethylene foam. Also used in the fabrication of case inserts and high-end foam packaging, Plastazote provides excellent cushioning protection, prevents surface scuffs and scratches, and is lightweight and easy to handle.

What is the lifespan of foam container inserts?

Foam inserts for containers are very durable and long-lasting, making them ideal even in the harshest manufacturing environments. The expected lifespan of the foam inserts is similar to that of the outer handling containers themselves, typically well in excess of 500 uses/trips.

Is it possible to have drawer liners in different colours?

It is possible to manufacture custom drawer liners in different colours to either match your business’s corporate colours or differentiate between sets of tools or parts. Using different layers of foam can also help identify when a specific tool is missing, as the different-coloured foam recesses are easy to see at a glance.

How does adding foam to containers help improve productivity?

Using foam in your handling containers can improve productivity in several ways. For example, it makes packing and unpacking much quicker, as each part or component has a specific recess. It also prevents under- or overloading of the totes and can help identify at a glance if a specific item is running low and needs replenishing.

A person loading Euro container foam with parts in a factory

Why GWP Protective?

Foam knowledge

30+ years of experience

We’ve been designing, manufacturing and supplying foam dunnage and packaging inserts for well over three decades.

Experienced foam converters

UK foam experts

Our experts have detailed, in-depth knowledge of all types of foam materials and the outer containers in which they are used.

UK foam experts

Competitive advantage

We’ll work closely with your business to achieve cost savings, damage reduction, efficiency improvements and more.

Macfarlane Group warehouse

A business you can trust

Although we remain one of the UK’s largest independent foam converters, we now have the backing of Macfarlane Group PLC.

Disclaimer: Application images on this page may have been enhanced or created specifically to illustrate a products features and/or potential uses. Please see our content policy for further details.

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    Speak with our UK-based case and foam experts

    The information on this page has been collated, checked and approved by several of our case and foam experts:

    Dan Wellings, GWP Protective

    Dan Wellings

    Product Adviser

    [email protected]
    01722 416 440

    Sandy Beard, Macfarlane Packaging Technical Sales Manager

    Sandy Beard

    Technical Sales Executive

    [email protected]
    01722 416 440

    Richard Coombes, GWP Protective General Manager

    Richard Coombes

    General Manager

    [email protected]
    01722 416 440

    Phone GWP

    01722 416 440

    Mon – Fri 08.30 – 17.00

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