01722 416 440
Mon - Fri | 08.00 - 17.00
Email GWP protective
Free advice and quotes

The widest range of protective case options from an independent UK supplier.

Market leading ESD safe packaging for any static sensitive products and components.

Huge range of options and impartial advice on genuinely sustainable packaging for your business.

Foam Dividers

Custom Design

Foam inserts, printing and more

UK trade supplier

Tailored pricing on all orders

Case and foam experts

More than 25 years experience

Foam dividers
Handling foam
Foam tote dividers
Foam divider sets
Foam covered dividers
Containers with foam dividers

Inserts / Divisions for Tote Containers

Improved efficiency of handling and part protection

Custom foam dividers – for use in outer totes and containers – offer a wide range of benefits for any manufacturing business.

Maybe you need to speed up production times and boost productivity. Maybe you need to reduce the number of items that are being damaged during handling. You might even need to improve the safety of your handling processes. Foam dividers manufactured to your specific requirements can help with all of this and more. Read More

Available Colours:

Black foam
Grey foam
Pink foam
  • No obligation (and no pressure) quotes for any case
  • Impartial advice from UK based experts
  • Competitive pricing and full customisation options


More info on Foam Dividers

Foam dividers provide a number of ways to significantly improve the productivity of your business.

For starters, it allows for much faster removal and packing of the outer totes (making them ideal for use on assembly lines or manufacturing environments). Similarly, they can also allow for quick visual checking of stock, ensuring operatives do not run out of parts or components (and halting production).

As with foam container inserts and removable foam trays, using dividers can also make more efficient use of space within the outer tote. By maximising the number of parts that can be safely moved at one time, it reduces the number of trips required and in turn increases efficiency.

Conversely however, it can also stop the handling containers from being overloaded. Not only can this cause damage to the contents but can also make the movement of the totes unsafe.

All of these aspects combine to make a real, tangible difference to the productivity of your staff and overall business.

Reducing damage besides productivity gains

With handling processes – such as moving components, parts or finished products around your factory – there is usually a focus on efficiency. And rightly so.

But what is often overlooked is that damage caused to these items by mishandling has a serious negative impact on your business’ profitability.

When manufacturing high value goods, the devil is in the detail. Quite often, a small surface scratch can result in a product be rejected or returned. This leads to written off stock, delays in production, missed orders & significant extra costs. If damaged products reach your customers, the cost of damaged reputation to your hard-earned brand must be factored in.

As a result, more and more manufacturers are turning to foam dividers and other foam dunnage to protect components during the manufacturing process.

By securing the contents within the outer container, movement is minimised, which in turn reduces damage. The dividers can also prevent the totes being overloaded, add a level of cushioning protection from shock / impact, and help prevent surface scratches / marring thanks to the smooth, non-abrasive surfaces.

So, by including foam dividers within your handling totes, line-side packaging and supply chain containers, you can not only minimise any damage, but help that all important staff productivity as well.

Key benefits of foam dividers at a glance

  • Provides a level of cushioning for parts during handling operations
  • Secures contents to prevent colliding and damaging each other
  • Can also successfully eliminate surface scuffs / marring
  • Helps staff to quickly identify correct parts within a container for easier retrieval
  • Allows for easier and quicker checking of stock
  • Faster removal / packaging of items in production lines
  • Makes more efficient use of space within outer box / tote
  • Can improve manual handling safety by preventing “over-loading” of components


Common questions about foam dividers

Foam – including dividers – can be a complicated topic. That’s why the following section sets out answers to some of the most commonly asked questions.

But… if you still ca’t find what you need, please contact a member of the GWP team who will be happy to help.

Will these foam dividers fit my tote containers?

Foam dividers can be manufactured to be a perfect fit for your existing tote containers (or indeed any form of outer packaging). You can also source both dividers / inserts and totes together from GWP, guaranteeing the highest level of fit and compatibility between the two.

I’m getting a lot of damage – will these help?

Foam dividers can help to prevent damage caused during handling in your factory or whilst in transit. The foam offers a level of cushioning protection (unlike plastic Correx® dividers), secures items so that they do not become damaged by colliding with the internal walls of the container or each other, and also is non-abrasive to prevent surface scuffs or marring.

What type of foam is used to make these dividers?

Foam dividers are manufactured from Plastazote® polyethylene foam. Widely used for foam case inserts and other types of foam packaging, Plastazote is incredibly versatile, offers great protection and is easy to convert. This means that your foam dividers will remain cost effective, even when tailored to your specific application.

Can these dividers be made to suit my specific parts?

Foam dividers can be tailored to virtually any sizes, specification and layout. This means that they can be manufactured to generic sizes, or to be perfectly tailored to fit a specific part or component (besides being compatible with the outer container).

Are these foam dividers suitable for use in returnable packaging / supply chain?

Foam dividers are equally suited to being used for lineside applications (i.e. moving parts around within your factory), or as part of a supply chain of returnable packaging between sites / customers.

What external containers are available?

GWP supply a huge range of external handling and tote containers. This includes Correx® totes and trays, SSI Schaefer Euro Containers and even a wide range of ESD safe (anti-static) containers. This is in addition to single trip transit packaging too. All of which can be enhanced with foam container inserts.

Free Quotes / Advice

Find the perfect foam dunnage for your application

With over 25 years’ experience in foam materials and handling products, your business can draw on a wealth of experience when specifying, renewing or improving your handling of parts and supply chain packaging.

A dedicated designer, allocated to your project, will be able to offer impartial advice from initial consultation through to sampling and final sign-off, with free, no obligation quotes provided as required.

Your tailored solution will then be manufactured by a highly skilled team in a modern, well invested factory. And what’s more, you can source virtually any exterior container / tote at the same time as your foam inserts, improving compatibility, fit and lowering your costs.

Alternative Foam Options

Liners, inserts, packaging and more

Alongside the foam divider sets that your business can source from GWP Protective, there are a wide range of additional options too. In fact, this is arguably the most comprehensive range of foam packaging products available from a single UK foam converter.

Foam Trays

Foam Trays

Custom foam for improved part protection / handling

Container foam inserts

Tote Inserts

Fixed or removable foam inserts for handling totes

Tool control shadowboards


Prevent loss of tools and enhance efficiency

Foam drawer liners in a tool chest

Drawer Liners

Easier, quicker retrieval of tools to improve efficiency

Foam dunnage

All Foam Dunnage

See all options for improving handling of parts

Ethafoam packaging inserts

All Foam Options

Over 25 years experience in foam conversion

Compatible Outer Containers

Source exterior cases / containers alongside your foam dunnage

Correx totes

Correx® Totes

Corrugated plastic totes manufactured to any size

An assembled Corriplast collapsible tote

Anti Static Totes

Ideal for handling ESD sensitive items such as electronics

Euro containers

Euro Containers

Robust and durable moulded plastic containers

Multi trip packaging

All Multi Trip

Click here to see all returnable / reusable options

Transit packaging

Cardboard Boxes

Custom sized, durable corrugated transit packaging

protective cases

Protective Cases

Wide range of branded or custom equipment cases

Quotes, Technical Info, Advice...

Get your no obligation, tailored quote (or impartial product advice) now

    Your details

    Contact info

    For full details on how GWP will treat your data, please view our Privacy Policy. Your information will not be shared with any third party.

    Here to Help

    Contact a member of our sales & support team directly

    Dan Wellings

    Dan Wellings

    Product Adviser
    01722 416 440

    Richard Coombes

    Richard Coombes

    General Manager
    01722 416 440

    Ian Heskins

    Ian Heskins

    Sales Director
    01793 754 444

    Phone GWP Protective

    01722 416 440

    Mon – Fri 08.30 – 17.00

    Email GWP Protective

    Email a case / foam expert

    Would you like to see just how much foam dividers could improve processes, protection and efficiency at your business?