Double Wall Cardboard Boxes

Double wall cardboard boxes are essential if your business ships heavy or bulky products, has issues with product protection in transit, or operates in any number of industrial markets.

Double wall cardboard boxes are a type of heavy-duty packing box. They use cardboard material with two corrugated layers (hence the double wall) and three liners. The 5-ply construction creates a strong and durable box suited to heavier products and transit packaging applications.

GWP is a UK-based manufacturer of custom double wall boxes with more than 30 years of experience. By designing, manufacturing, and printing your double wall boxes to your exact specifications, we allow you to benefit from improved protection, more efficient shipping, minimised material use, and lessened environmental impact.

Double wall cardboard boxes are essential if your business ships heavy or bulky products, has issues with product protection in transit, or operates in any number of industrial markets.

Benefits of custom double wall cardboard boxes

Double wall cardboard boxes offer a range of benefits that can have a significant, positive impact on your business. But by sourcing custom-sized double wall boxes from GWP, you can expect several additional benefits, too.

GWP designs and manufactures your double-walled boxes to the exact size you require, eliminating the need for excess void fill and improving product protection in transit.

Custom double wall cardboard boxes are also more environmentally friendly, using less material and being more efficient to ship (lowering CO2 emissions and transport costs).

Besides custom sizes, double wall boxes are available in various styles, including popular FEFCO layouts, easy-assemble crash lock boxes, die-cut packs and 0201 double wall cartons.

Different cardboard grades allow lighter, lower-cost packs or heavy-duty double wall boxes. A typical double wall cardboard box can accommodate contents up to 45kg.

Besides material strength, double wall boxes are available in white or brown (kraft) colours.

Printed double wall boxes can feature branding, handling and safety instructions, and additional graphics and information. GWP print your double wall boxes, up to four colours, at our UK manufacturing site.

A wide range of inserts for double wall boxes are also available, including cardboard box dividers and foam end caps.

Double wall cardboard boxes are supplied either flat for reduced delivery costs and storage requirements or ready-assembled to improve staff productivity.

All the double wall cardboard boxes GWP supplies use FSC® certified material. Your customers can also easily recycle them, and they are biodegradable, too.

Double wall cardboard box examples

Why source your double wall cardboard boxes from GWP?

A packaging consultant discussing a project.

Understanding

Our packaging experts look to gain a complete understanding of not only your requirements but also the challenges specific to your product and market.