Custom Flight Cases

GWP Protective is one of the leading UK manufacturers of waterproof flight cases, rack mount cases, and bespoke, custom flight cases.

As flight case manufacturers, each case we supply is custom designed to provide an exact fit and precise level of protection in any given application. We also pride ourselves on producing each and every one of our bespoke flight cases to very exacting quality standards.

We have been manufacturing cases since 1988 and, with our design and manufacturing teams working hand in hand, we have manufactured flight cases for use in a huge range of applications in shipping our customers’ products across the world safely.

Speak with a member of our team for advice, a no obligation quote, or continue reading below for more info.

From large transit cases to smaller equipment cases, your items will be kept safe and secure with custom flight cases.

Please see below for typical examples and applications of flight cases. Click on the thumbnail for a larger image.

As flight case manufacturers, GWP Protective have no minimum order quantities so our clients can order anything from one-off, completely bespoke flight cases to several thousand per year.

To enable short manufacturing lead times, we also carry a wide range of materials in stock, including catches, handles, hinges and various styles of panel materials.

Another of the major benefits of GWP Protective’s service is that with both flight case and foam insert being manufactured under one roof, we provide a genuine “One-stop-shop” for customers with any form of protective case or packaging requirement.

As such, our flight cases with foam inserts offer a truly bespoke level of performance. We are also able to manufacture flight cases with mechanisms for the housing of 19” rack-mounted electronic components.

With a highly skilled and experienced team of designers and production staff, we can design and create bespoke cases for almost any application.

By firstly creating a three-dimensional model using the latest design software, we can ensure that the protective case and foam inserts will be a perfect fit with our clients’ products before a finalised specification is sent to our production team.

The cases are then created at our Salisbury factory using either plywood (with leather textured, plastic or even aluminium layers) or one of several types plastic panels which are fabricated into a rigid structure using aluminium extrusion profiles and rivets.

We will then add a range of hardware, generally made from galvanised steel, which can include handles, locks, catches and castors.

Often, an “off the shelf” injection moulded case can offer a better option in terms of water-resistance and cost for a particular application, please talk to a member of our experienced sales team will be able to advise on the best solution.

Whatever your choice of case, GWP will then be able to further customise it with engineered foam inserts to create the optimum level of product protection against mishandling.

For more information on our protective case foam inserts, please use the links at the bottom of the page.

GWP Protective have over twenty-five years experience in the design and manufacture of custom flight cases.

Quite simply, this means the quality you can expect is higher than from other suppliers.

However, and also unlike many other flight case suppliers, GWP can also provide you with the widest range of branded protective cases from a single supplier as well. This includes Peli, Zarges, SKB, Nanuk, Hofbauer, Explorer, Rose Plastic, Hardigg and many many more.

What this means for you, is that you can be certain your business is getting the most suitable protective case for your specific requirements.

Any case that you source from GWP can also be enhanced in a number of ways.

Custom foam inserts can be added for the highest levels of protection. Cases can be branded with print and / or labelling. Bezel kits can be included to house sensitive electronics. and bespoke cases can have wheels, castors, handles and so added however you wish.

Add to this a focus on customer service and an extensive design capability, and it guarantees you a protective case that exceeds your expectations.