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01793 754 457
Mon - Fri | 08.00 - 17.00
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[email protected]
Free advice and quotes

The widest range of protective case options from an independent UK supplier.

Market leading ESD safe packaging for any static sensitive products and components.

Huge range of options and impartial advice on genuinely sustainable packaging for your business.

Plastic Postal Boxes

Returnable mailing packaging

If you operate a subscription or rental service, returnable, plastic postal boxes could be considerably more cost-effective than single-trip corrugated packaging.

Plastic postal boxes are durable, weather-resistant packs that are usable for well over 100 shipments. This reusability makes them ideal for businesses where customers return items (or are very likely to) after use. Using Correx® material, plastic postal boxes can be manufactured in bespoke sizes to suit specific products, to fit through letterboxes, or to virtually any size required.

At GWP Correx, we have produced plastic postal boxes and returnable mailing packaging for well over two decades. We design and manufacture in-house at our UK site, customising every aspect including sizes, colours, print, inserts, and more.

  • No obligation
  • Free, expert advice
  • Competitive pricing

Please note: Correx® is a registered and/or unregistered trademark of Corplex Plastics UK Ltd, its parent, subsidiaries and/or affiliates.

Benefits of plastic postal boxes

Sourcing bespoke plastic postal boxes from GWP results in several benefits, including:

  • Suitability for use over multiple shipments (typically 100+).
  • Long-term cost savings by eliminating high volumes of single-trip packaging.
  • Considerably harder-wearing, more durable and weatherproof than cardboard.
  • Bespoke sizes to fit your products, match pricing bands and/or fit through letterboxes.
  • Wide choice of colours, external print, and branding options.
  • Optional inserts, including die-cut fittings, foam, and dividers.
  • Recyclable at the end of their usable lifespan.
A courier posting a Correx postal box through a letterbox

What our customers say...

Colours and options

Available colours and printing

Blue

Blue

Green

Red

Yellow

Black

Grey

White

Additional colours are available by request, subject to minimum order quantities (MOQs). Single colour to full colour (CMYK) printing is also available. Please enquire for further details.

Material options

Standard Correx, suitable for packaging applications, is available in 3mm (450gsm), 4mm (700gsm) and 5mm (1050gsm) grades.

Our technical support and design teams can advise on a suitable grade for your specific application.

FAQs

When should I use plastic postal boxes?

Plastic postal boxes are an excellent option for several applications. Uses include hire agreements where the customer returns the product after a set period, regular subscription services where couriers or delivery staff can collect the packaging at the next delivery, or even for eCommerce fashion businesses that expect high volumes of customer returns.

Do Correx® plastic postal boxes fit through customers' letterboxes?

Returnable plastic postal boxes can be the exact size that you require. Whilst this can mean tailoring to your specific product(s), you can also have them sized to minimise postage costs by adhering to Royal Mail PIP guidelines. Packs that fit through letterboxes can also eliminate the need for a signature on delivery.

Are plastic postal boxes more expensive than cardboard packaging?

Plastic, returnable postal boxes are more expensive initially than single-trip corrugated postal packaging, but their reusability means they work out cheaper in the mid to long term. However, your business must have a straightforward method for the return of the packaging to realise these savings.

Do plastic postal boxes protect from water and bad weather?

Besides their returnability, plastic postal boxes have another crucial advantage over corrugated cardboard postal packaging. That is their resistance to water, inclement weather, dust, grime and even most chemicals. This performance can provide enhanced protection for their contents.

Can Correx® boxes feature branding and other bespoke features?

Any Correx® box you source, including Correx® postal boxes, can have print applied to it. Options range from simple, one-colour branding to detailed printed instructions and full-colour graphics via digital print. Your business can also choose to add inserts – such as dividers or foam – to customise the opening experience and protection levels too.

A reusable postal box on a packing bench in a fulfilment centre

Why GWP Correx®?

The outside of GWP Packaging's manufacturing site in Cricklade, Wiltshire

20+ years of experience

We have been designing and manufacturing Correx® solutions for more than 20 years, becoming the UK’s largest independent converter (by volume).

A Correx expert assembling a box in a factory

UK Correx® experts

Our team of designers, product experts, and production staff has extensive specialist knowledge of Correx® material and its properties.

A Correx design team looking at CAD software on a screen

Competitive advantage

We won’t just sell you a product – our approach means we consider your long-term costs, efficiency, sustainability and more when working with you.

Macfarlane Group warehouse

A business you can trust

Although continuing to operate as an independent business, GWP Correx® is now part of Macfarlane Group PLC – the UK’s largest packaging distributor.

Disclaimer: Application images on this page may have been enhanced or created specifically to illustrate a products features and/or potential uses. Please see our content policy for further details.

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    Speak with our UK-based Correx® experts

    The information on this page has been collated, checked and approved by several of our Correx® packaging experts:

    Fiona Churchward, GWP Conductive

    Fiona Churchward

    Product Adviser

    [email protected]
    01793 754 457

    Brenda Plinta, GWP Correx

    Brenda Plinta

    Sales Coordinator

    [email protected]
    01793 754 457

    Emily Parker, GWP Correx General Manager

    Emily Parker

    General Manager

    [email protected]
    01793 754 444

    Phone GWP

    01793 754 457

    Mon – Fri 08.30 – 17.00

    Email GWP

    [email protected]

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