Pallet size cardboard sheets
At GWP, we manufacture standard or custom-size cardboard layer pads for pallets to improve load stability and allow product layering.
Pallet-size cardboard sheets are also suitable for base and protective layers. Similarly, our smaller layer pads improve part density and efficiency within outer boxes when used alongside cardboard dividers.
All layer pads supplied by GWP to your business are fully recyclable and biodegradable, minimising your packaging’s’ environmental impact. You can also opt to add printing or specialist coatings such as water resistance, anti scuff surfaces or even anti-static properties.
Benefits of our cardboard layer pads
By sourcing your cardboard layer pads from GWP Packaging, you can expect several benefits:
What our customers say...
The pack has worked remarkably well. There was some concern that using corrugated alone would protect such a high-value and fragile item, but to date, we have had zero returns due to transit damage. GWP has done a great job.
Julie Aparicio | Graphics and Service Designer | Haberdashery
We have been doing business with GWP for over 10 years and the entire time that I have been working at Hardware Services. We source a range of bespoke cardboard packaging for our network equipment refurbishment program. The proximity to our location is a massive positive however, even bigger is the dedicated customer service we receive from GWP.
Ben Carter | Operations Manager | Hardware Services
Using GWP’s expertise for this project was a no-brainer as they consistently supply our organisation with high-quality packaging solutions that meet our exact standards. Their service is outstanding—reliable, responsive, and consistently exceeding expectations. We couldn’t ask for a better packaging partner.
Phoebe Hobson | Supplier Account Manager | Stannah
FAQs
What are cardboard layer pads?
Cardboard layer pads are effectively large sheets of corrugated cardboard. Depending on the application, they can use either single-wall or double-wall material. They are commonly used to separate layers of products when stacked on pallets or placed within boxes.
How do layer pads improve safety?
Layer pads add stability to products when loaded on a pallet. By spreading weight more evenly and increasing friction, they can help prevent loads from shifting. This, in turn, prevents damage to products and potential injuries caused by products falling from the pallet.
Do I need layer pads for my shipments?
Besides improved load stability, layer pads add a degree of protection against impact, protect contents from strapping, and can even provide a moisture barrier. These benefits make them useful for shipments where damage may be more likely (and costly if it occurs).
Can layer pads be used inside boxes?
Many businesses use layer pads within corrugated packaging. They can help to separate layers of products stacked within the outer box and are particularly effective when used alongside cardboard box dividers. Layer pads can also protect the top layer of products when recipients open the packaging.
Are layer pads available in different materials?
Cardboard layer pads are popular for single-trip shipments. However, plastics such as Correx and Bubble Board are more suitable for returnable packaging applications (they are more durable and long-lasting).
Why GWP Packaging?
35+ years of experience
We have been creating a broad range of custom packaging inserts as long as we’ve been designing and producing boxes – over 35 years in fact.
UK packaging experts
If our team of packaging experts don’t know it… then it’s not worth knowing. Let our knowledge, experience and expertise work for your business.
Competitive advantage
Whether you want to reduce costs, improve packing times, grow your sales or improve your sustainability, our strategies and advice can help.
A business you can trust
Financial stability, extensive resources, and a broad logistical network – you can benefit from this and more thanks to GWP being part of Macfarlane Group.
Disclaimer: Application images on this page may have been enhanced or created specifically to illustrate a products features and/or potential uses. Please see our content policy for further details.
Quotes, technical info and advice
Speak with our UK-based packaging experts
The information on this page has been collated, checked and approved by several of our corrugated packaging experts:
