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The widest range of protective case options from an independent UK supplier.

Market leading ESD safe packaging for any static sensitive products and components.

Huge range of options and impartial advice on genuinely sustainable packaging for your business.

Die Cut Boxes

Custom die cut boxes

Die cut cardboard packaging

Custom die cut boxes provide your products with the perfect balance between transit protection, usability and appearance.

Bespoke sizing helps minimise material use and shipping costs, saving your business money. Easy-to-assemble designs and tapeless closures improve packing times and allow recipients to open easily. You can also add a range of inserts and printing to further enhance your customers’ experience.

At GWP, we have specialist die-cutting equipment at our UK production sites to manufacture plain or printed die cut boxes to your exact specifications. Our packaging designers can also create custom die cut packaging designs using the most suitable material to get optimum performance at the best price.

  • No obligation
  • Free, expert advice
  • Competitive pricing

Benefits of custom die cut boxes

By using GWP-manufactured, custom die cut boxes at your business, you can benefit from:

  • Custom sizes tailored to your products or to minimise transport costs.
  • Material selected based on your products’ size, weight and fragility.
  • A range of print options, from single-colour logos to full-colour graphics.
  • Supply flat to save space or fully assembled to reduce labour costs.
  • Various inserts, including cardboard fittings, dividers and foam inserts.
  • Tapeless closure allows easy assembly and opening and is secure during shipping.
  • Easily recycled by end users and fully biodegradable.
Die cut boxes on a packing bench in a fulfilment centre.

FAQs

A person opening a printed die cut box in their home.

What are die cut boxes?

Die cut boxes are a type of packaging cut from a single sheet of corrugated cardboard by a die-cutting machine. Their design allows them to slot together without the need for packing tape. The FEFCO 0427, or “pizza style” box, is the most widely used design.

Why should I use custom die cut boxes?

Custom die cut boxes are the optimum size for your products and provide many benefits. First, custom-size packs help minimise damage, as there is less space for items to move around within the pack. Second, they can often be more cost-effective, as they use less material. Third, they reduce transport costs and emissions, as they take up less space in transit. Finally, they allow you to tailor the opening experience for your recipients.

Can die cut boxes be printed?

It is easy (and commonplace) to add printing to both the inside and outside surfaces of your die cut boxes. External print can be useful for branding and handling instructions, while internal print creates a memorable unboxing experience. This makes printed die cut boxes equally suited to postal, eCommerce, and transit packaging applications.

What are die cut boxes made from?

Die cut boxes are manufactured from corrugated cardboard. Due to the design, this tends to be a single-wall material, which provides a good balance between durability and lightness. However, different strength materials are available, and you can also choose between white and brown (kraft) finishes.

What does 0427 mean?

0427 refers to the FEFCO code given to a common type of die cut box. FEFCO is a catalogue of standard box designs developed over many years to allow for quick and efficient design and manufacture of boxes such as this.

Disclaimer: Application images on this page may have been enhanced or created specifically to illustrate a products features and/or potential uses. Please see our content policy for further details.

Bespoke

Our designers create packaging tailored to your exact requirements for optimum performance and cost.

Cost-effective

We also have a range of proven strategies to drive down costs across your business’ operations.

Sustainable

We use recycled, recylable and FSC-certified material alongside sustainable and commercially effective designs.

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    Speak with our UK-based packaging experts

    Bill Chapman, GWP Packaging

    Bill Chapman

    Product Adviser

    [email protected]
    01793 754 444

    Jason Edgeworth, GWP Packaging Sales Manager

    Jason Edgeworth

    Sales Manager

    [email protected]
    01793 754 444

    David Mason, GWP Packaging Sales Director

    David Mason

    Sales Director

    [email protected]
    01793 754 444

    Phone GWP

    01793 754 444

    Mon – Fri 08.00 – 17.00

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