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Phone GWP Coatings - 01793 754 457
01793 754 457

Mon - Fri 08.00 - 17.00

Email GWP Coatings - coatings@gwp.co.uk
coatings@gwp.co.uk

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Reduce packaging costs

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Protective packaging

Protection for your products to prevent them being damaged in transit

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Protection from impact and mishandling for delicate items in transit

Correx packaging and handling products

Durable corrugated plastic packaging, including totes, bins, boxes and dividers

Anti static and esd safe packaging

Advanced protection for static sensitive items and electronic devices

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Visually striking consumer packs and point of sale displays to boost your sales

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Durable and long lasting returnable, line-side and multi use plastic containers

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Specialist coatings to enhance performance of corrugated cardboard

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Market Leading Corstat.

Conductive packaging and handling

Corstat conductive coating is the industry standard for creation of static safe packaging. This ESD cardboard provides a buried shielding layer, creating a Faraday cage that offers a safe, controlled path to ground for static charges.

It is completely safe to handle without the need for protective equipment, is easily converted on standard machinery and is fully recyclable. There is also a wide range of pre-fabricated products available from an extensive stock holding.

01: What is Corstat ESD Cardboard?

Offer your customers industry standard anti static protection provided by Corstat

Corstat, exclusively from GWP, is well known as the ESD industry standard for conductive corrugated board and is used to create cutting edge anti-static and ESD packaging solutions.

Engineers and manufacturers alike have relied on its consistency, ease of use and reliability for use in their ESD sensitive applications.

Corstat® is the cleanest, longest lasting conductive corrugated board in the marketplace today. By providing a buried shielding layer and a sealed surface, it creates an effective, controlled path to ground for static charge and therefore a safe environment for static-sensitive devices.

High performance and reliability is guaranteed thanks to in-house production in an ISO 9002 environment, it offers consistent appearance and performance regardless of end application or product use, and is fully bio-degradable and environmentally friendly. It is also safe for handling, containing no harmful chemicals.

Happy customers of GWP Coatings

With proven static protection & guaranteed for 10 years, Corstat has been specified by virtually every blue chip / OEM electronics manufacturer since the early days of silicone technology. Its’ buried shielding layer & sealed surface offer a controlled, safe path to ground.

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02: Advantages of Corstat.

Improve your efficiency and margins using Corstat

A common concern among sheet plants is that anti –static materials can be difficult to process and fabricate.

Fortunately however, Corstat coated board can be easily converted using standard machinery.

This allows you to maintain efficient manufacturing processes, which in turn leads to cost savings for your sheet plant and improved margins. This also allows you to offer exceptionally competitive pricing, aiding repeat business too.

Another significant benefit of using Corstat conductive coating is that it is completely safe and inert. As such, it requires no PPE or specialist handling measures to ensure that your workforce remains safe.

Not only does this create significant savings in conversion times, it also reduces the need to procure additional PPE equipment, ultimately saving you money.

Anti static packaging
When combined with conductive or anti static foam, Corstat coated board provides unrivalled protection for electronics

On a similar note, Corstat is environmentally friendly and contains no heavy metals or aromatics. As well as reducing the need for PPE as mentioned above, this also means that board coated with Corstat can be easily recycled and so incurs no additional recycling and disposal costs.

The coating is also biodegradable and so can help support your plant’s environmental obligations.

Features that increase efficiency of your operations

  • Biodegradable and eco friendly, with no requirement for specialist / costly disposal methods
  • Completely inert (no halogenated compounds, aromatics etc.) to eliminate need for PPE
  • Can be easily converted on standard machinery, including the ability for overprinting
  • Lead times as short as 48 hours minimises storage requirements and associated costs

03: Benefits for ESD Packaging Users.

The industry standard for anti static packaging

Corstat coated board is used to create long lasting, durable and reliable packaging for delicate components and any item at risk from static electricity.

Used by the majority of the large electronic companies in the USA and UK, Corstat conductive coating creates a faraday cage in order to protect the items within.

This, in effect, sees any static charges channelled around the cartons’ exterior, creating a safe path to ground.

The obvious benefit provided by these properties is a vast reduction in items damaged during transit or storage, which can in turn lead to hugely significant cost savings.

ESD cardboard coating
Corstat material and products are manufactured in a modern, ISO accredited production enevironment

Another key benefit you can offer to your customers by utilising Corstat is that of cost. Being significantly lower in cost than moulded plastic alternatives, Corstat also offers a 10 year shelf life to ensure long lasting performance.

This is in addition to the benefits of using standard corrugated packaging (low cost, good strength, light weight etc.).

Value for money for you and your customers

  • Exceptional conductive performance for protecting electronics and minimising costs of damage
  • Buried shielding layer creates an effective, reliable “Faraday Cage” effect for highest protection
  • 10 year shelf live ensures longevity and ongoing performance
  • A cost effective alternative to moulded plastic to further reduce costs

04: Additional Features / Benefits

Additional benefits of using conductive corrugated board

Use of Corstat coated board can offer a number of other benefits for your business.

This can be as simple as attracting new customers through an increased product range, or winning more business from your existing customers through upselling and cross-selling.

With Corstat being manufactured to ISO approved standards, the resulting packaging you produce will also be of the highest quality, further enhancing your reputation and aiding repeat business.

Besides this, Corstat coated board can be supplied on short lead times (usually twenty-four hours) due to our large stock holding. This enables you to supply your customers quickly and efficiently and become more responsive to urgent enquiries.

Anti static cardboard
The range of products that can be fabricated using Corstat is surprisingly diverse, as it can be converted on most standard equipment

Also being available in both high and low runs, (with a minimum order of 200 sq.m), it allows you to offer flexible MOQs and minimise storage space through not having to over-order raw materials.

Finally, you can also offer your customers a wide selection of pre-fabricated conductive packaging products from a vast stock-holding held at GWP Coatings.

This not only reduces lead times still further, but allows you to provide products that have been widely and successfully used throughout numerous industries for over twenty-five years.

These products are also supplied on a completely confidential, trade agreement.

Improve your business’ reputation and increase sales

  • Potential for up-selling and cross-selling to boost sales from existing customers
  • Wide range of pre-fabricated products, available from stock on 48 hour lead times
  • Recognised industry standard ESD cardboard, providing “tried & trusted” performance
  • Low runs (from 200sq metres) allows you flexibility with order volumes
  • ISO manufactured products enhances your company reputation and aids repeat business

05: Technical Specifications.

Corstat coating performance details

Please see below for the specific performance / properties of Corstat. If there are any performance figures that you require but are not listed here, please get in touch.

Electrical

Surface Resistivity (per ASTMD257-78)

Buried Shielding Layer <104 ohms/sq

Exterior Layer <105 ohms/sq

Electrostatic Decay Rate (per Mil B 81705B, Test Method 4046

Federal TMS 101B)
Less than 2.0 seconds to theoretical zero

ESD Shielding: 99.9% Attenuation (Capacitive Probe Test)

Triboelectric Charge Generation approximately 0.1 C/inch std. condition

Chemical

Surface Resistivity:

Reducible Sulphur: .00035% (.0008% non-tarnishing to silver, solder and copper per TAPPI T-406)

Amines: None

Galvanic Reaction: None

Mechanical

Liner papers 100% pure kraft

Shelf Life 10 years

Humidity Dependence: No effect on electrical properties

Corstat ESD cardboard datsheet

Summary Info / Datasheet

For a summary of information, key benefits and conversion processes for Corstat conductive coating, please click below to download a PDF datasheet.

06: Applications / Images.

View typical applications for Bio VCI coated products

View a selection of packaging products created using Corstat anti static coating, along with typical applications. Please click the individual thumbnails for a larger view.

07: GWP Coatings.

The UK experts in conductive / anti-static packaging products

GWP Coatings can offer your sheet plant a comprehensive range of protective coatings for corrugated cardboard. From water resistance to pantone colours, corrosion inhibitor (VCI) to anti abrasion, you can specify coated board that exactly meets the needs of your customers.

Regardless of the intended use or end application, this wide range of coatings enables you to offer your customers a greater selection of products, ultimately enabling you to win new business and increase order volumes from existing customers.

GWP Coatings Corstat
Corstat, and indeed a number of the coatings available, are exclusive to GWP Coatings.

GWP Coatings is also proud to be a member of the Sheet Plant Association (SPA). This long standing relationship ensures you can be confident that all board / coatings supplied will be done so on a completely confidential basis.

With over twenty years of supplying the sheet plants of all sizes, you can be certain that any of the free, impartial advice and guidance provided, or indeed any board coated, will be of the highest possible standard.

Contact.

Increase your product portfolio with ESD cardboard packaging

If you would like – or need – to offer your customer ESD cardboard packaging, then please get in touch to discuss how Corstat can help.

Phone GWP Coatings

01793 754 457

Mon – Fri 08.00 – 17.00

Email GWP Coatings

coatings@gwp.co.uk

Email a board coating expert

Could offering your customers Corstat ESD cardboard boost your sales, client retention and profitability?

GWP Group - Innovators in Protective Packaging
Company Info:

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Unit 5, Chelworth Park, Cricklade, Swindon, SN6 6HE, GB | TEL: 01793 754 457 | EMAIL: coatings@gwp.co.uk
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