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GWP Group Logo
Phone GWP Packaging - 01793 754 444
01793 754 444
Mon - Fri / 08.00 - 17.00
Email GWP Packaging - packaging@gwp.co.uk
packaging@gwp.co.uk
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GWP Packaging

Corrugated cardboard packaging expertise and innovation

GWP Protective

Widest range of protective cases with custom foam in the UK

GWP-Correx

UK leading independent Correx® packaging manufacturer

GWP Conductive

Providing cutting edge ESD safe packaging for 30+ years

GWP Coatings

Supplying sheet plants with coated corrugated material

Reduce packaging costs

A range of strategies and ideas to reduce your ongoing packaging costs

Protective packaging

Protection for your products and equipment to prevent costly damage in transit

Improve packaging efficiency

Streamline your operations, enhancing efficiency and productivity

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Minimise the environmental impact of your packaging and business

Packaging design service

Custom packaging to your exact requirements, designed by an award winning team

Packaging guides and blog

A range of guides, tips and detailed articles to improve your packaging

Case studies

Examples of successful packaging, and how your business can benefit

Packaging markets

Specific industry knowledge and expertise relevant to your business

Quality standards

Accreditations / standards to ensure you get the highest packaging quality

Packaging news at GWP

The latest news, events and community projects happening at GWP Group

Die Cut Boxes

Custom design

Tailored to your requirements

UK trade supplier

Huge product selection

Reduce costs

Range of strategies and services

Die cut boxes
Die cut cardboard boxes
Printed-die-cut-boxes
Die cut packaging manufacturers
FEFCO 0427
Custom die cut packaging

Custom Sized Packaging Boxes

Plain or printed die cut boxes manufactured to your exact spec

Die cut boxes are one of the most commonly used forms of corrugated packaging. Available in a wide range of standard designs that can be precisely tailored to be the perfect size / strength for your products, die cut boxes are equally suited to use for ecommerce applications (pizza style boxes) or as transit packaging.

Also available with branding and logos, printed die cut boxes can provide enhanced awareness of your business as well as providing a professional appearance. Read More

Available Colours:

White cardboard material swatch
Brown Kraft cardboard material swatch
Cardboard with single colour print swatch
Full colour printed cardboard swatch
  • No obligation (and no pressure) quotes for any packaging
  • Free and impartial advice from UK based experts
  • Competitive pricing and full customisation options
FSC logo applied to Packaging manufactured by GWP (certificate FSC_C161914)

This product
can be
FSC® certified
on request

Description

More information on Die cut boxes

Die cut boxes are a great choice for a wide range of packaging applications.

Being easy to assemble and pack, not only do die cut boxes look great – making them perfect for end user applications such as ecommerce packaging – but can help to improve packing and fulfilment times too.

They can also be designed to provide excellent levels of transit protection, particularly when combined with additional inserts manufactured from corrugated or foam materials. This makes die cut boxes equally suited to industrial packaging applications too.

Other benefits include features such as hinged lids, self-sealing closures, integral fittings and even carry handles.

All of this means great usability for your customers alongside the levels of transit protection, improving their satisfaction.

Custom die cut boxes

Although GWP can manufacture any die cut box from the FEFCO styles catalogue of box designs (with FEFCO 0426 and 0427 being very popular options), sometimes an “off the shelf” or standard box simply will not meet your specific requirements.

With custom die cut packaging however – even if this is just tailoring the sizes to your products – you can actually benefit from optimised levels of protection.

GWP’s approach of producing bespoke die cut packaging has a number of advantages when compared with stock sized cardboard boxes.

As you are not having to select a size that is slightly too large to fit your products in, you do not require excessive void fill to fill the empty areas, and do not pay to ship this wasted space either. Both of these factors can combine to make a significant (positive) impact on your ongoing costs.

And as well suggesting suitable inserts (if required), GWP can also carefully select a suitable corrugated material to manufacture your die cut boxes from. This allows for not only the optimum strength and protection in transit, but also helps to balance this with your budget as well. You won’t be paying too much for over spec’d boxes.

This approach of course allows for you to source printed die cut packaging too, with the option to add logos, instructions, and other information to your boxes.

And you can even add specialist coatings, including water resistance, scuff proofing, and even corrosion inhibiting (VCI) properties.

Key Benefits of die cut packaging at a glance

  • Huge range of standard box and insert options available
  • Custom die cut packaging designs tailored to your requirements
  • Bespoke sizes tailored to your products
  • Quick to pack for your staff, easy to use for end customers
  • Choice of material grades to suit different applications
  • Various print and external surface coating options
  • Wide choice of additional fittings and options
  • Fully recyclable, biodegradable and environmentally friendly

FAQs

Questions about die cut boxes

If you are thinking that custom die cut boxes could be a good fit for your business’ packaging needs, but have a few questions, then the below section should help.

However, if not, or you still require further information, please get in contact with a member of the GWP team on 01793 754 444 or packaging@gwp.co.uk

What is a die cut box?

A die cut box is effectively a form of packaging that is cut from a single sheet of material using a cutting tool or forme (die refers to the tool used, cut refers to the process – literally “cut by a die”). This allows for a number of varying designs, many of which will slot together without the need for tapes or adhesive to assemble or seal them.

What is a FEFCO 0427 die cut?

A FEFCO 0427 box (and its close relative the 0426 box) are perhaps the most popular form of die cut packaging. Sometimes known as a pizza style box, FEFCO 0427s can be assembled and closed with no tapes etc, thanks to their hinged lid design. There are a wide range of other die cut layouts in the FEFCO styles catalogue too.

Can die cut boxes have my logo on?

Die cut boxes can be printed in a number of ways, in many cases during the actual manufacturing process (i.e. the box will be cut and printed in one pass through the manufacturing equipment). This allows for simple one- or two-colour printing using flexographic methods, all the way through to full colour, photographic imagery (typically printed using litho laminated or digital methods).

What material are die cut boxes manufactured from?

Die cut boxes tend to be manufactured from corrugated cardboard, but can also be produced using Correx® corrugated plastic. If using cardboard, there are a still a wide range of options to choose from, including both double or single wall fluting and white or kraft paper liners. GWP will be happy to advise on the best material option for your specific application, balancing both cost and required performance.

Will I need to pay for a cutting tool?

Typically, there will be a charge for a cutting tool if you are looking to use die cut packaging at your business. However, the cost savings of using custom sized boxes (such as reduced void fill, minimised shipping costs, less damage etc.) means that any cost is usually offset very quickly. Please speak with a GWP adviser if you have any concerns.

Tailored Pricing / Specification

Source custom die cut boxes for your business

GWP will take a holistic view of the packaging issues that may be the motivation for you to switch suppliers or source a new packaging solution.

Working alongside you at every stage of the packaging design process, this will involve considering every aspect of your brief whilst using our extensive experience. Crucially, you can be certain that any corrugated packaging supplied to your business will offer the exact level of performance required, ensuring optimum material utilisation and cost-effectiveness.

Besides the structural integrity and design, this also covers the finer points that many other companies could overlook, such as ease of assembly, packing times, appearance and much more.

Add in unrivalled customer support and free, no obligation quotes and advice, and you can source die cut boxes and corrugated transit packaging that genuinely exceeds your expectations.

Custom Die Cut Cardboard Boxes

Options for enhancing your die cut packaging boxes

Whilst every die cut box that GWP supplies is bespoke in terms of size and performance, there are a number of additional options that your business can consider. Please see below for the most commonly specified of these.

Printed die cut boxes

Custom Printed Die Cut Boxes

Add branding, instructions and other useful info

Cardboard box dividers inside outer corrugated packaging

Cardboard Box Dividers

Improved use of space, plus transit protection

Liquiguard waterproof cardboard coating applied to corrugated material

Water Resistant Coating

Add resistance to moisture, oil and grease

Paper void fill packaging inside an outer corrugated container

Paper Void Fill Packaging

Fill empty space to improve protection in transit

Two custom foam end caps protecting industrial part

Foam End Caps / Corner Protectors

Highest levels of protection for your products

Correx postal boxes

Correx® Plastic Material

Ideal for heavy duty packaging applications

Alternative Corrugated Packaging

Similar industrial / transit packaging options available

Empty 5 panel cardboard wrap

5 Panel Wraps / Wraparounds

Custom Sizes
Enquire for info

An 0201 style corrugated cardboard case with taped closure

Corrugated Cases (0201)

Transit packaging colours

Custom Sizes
Enquire for info

Empty crash lock box showing self closing base design

Crash Lock Boxes (Easy Assemble)

Transit packaging colours

Custom Sizes
Enquire for info

Ecommerce packaging boxes

Ecommerce Packaging Boxes

Ecommerce packaging colour options

Custom Sizes
Enquire for info

Postal packaging boxes and mailers

Royal Mail / Postal Boxes

Postal packaging colour options

Custom Sizes
Enquire for info

A collection of composite packaging products (bags, crates, foam etc.)

View All Transit Packaging

Wide selection of packaging tailored to your business

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    Here to Help

    Contact a member of our sales & support team directly

    John Elliott GWP Packaging

    John Elliott

    Product Adviser
    packaging@gwp.co.uk
    01793 754 444

    Bill Chapman, GWP Packaging product adviser

    Bill Chapman

    Sales
    packaging@gwp.co.uk
    01793 754 444

    Ian Heskins

    Ian Heskins

    New Business Director
    ian.heskins@gwp.co.uk
    01793 754 444

    Phone GWP Packaging

    01793 754 444

    Mon – Fri 08.00 – 17.00

    Email GWP Packaging

    packaging@gwp.co.uk

    Email a packaging expert

    If you need die cut boxes, FEFCO cartons or any type of transit packaging, you can source them all from GWP...

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