GWP Group

Pallet Boxes

Custom pallet boxes, sleeves & containers for a reliable, cost effective solution for bulk shipping / export

Corrugated cardboard pallet boxes – being able to handle weights of up to 1,000kg – are perfect for bulk shipping of multiple items. Easy to manoeuvre, your pallet boxes can be custom designed to work seamlessly with existing equipment, racking, transport providers or your specific products.


Pallet boxes can also be supplied / stored flat when not in use to reduce your warehouse storage requirement. They can be further enhanced with print and a range of coatings to offer further protection from abrasion, corrosion & moisture during shipping.

Key reasons you should use custom Pallet Boxes…

Custom cardboard pallet boxes can be tailored precisely to your application or product – and therefore can make a significant impact on your operations. Please use the links below to jump to your particular area of interest.


Protect your products during transit and / or export

Pallet Boxes are, effectively, a large, double walled carton that is attached to a timber pallet.


Made from double wall stitched corrugated board for strength, Pallet Boxes are perfect for shipping both multiple items in a fewer, large consignments, or heavy and / or bulky products.


The double wall corrugated board typically used offers excellent durability and strength, so that you can be confident that your products will be fully protected during storage and transportation.


However, it is even possible for GWP Packaging designers to analyse your products and operations, and design your packaging with the specific stack strength, durability and using the most cost effective material for your specific requirements.


This in turn leads to minimised transit damage, less stock written off as un-sellable, fewer returns and, ultimately, enhanced satisfaction for your customers.

Cardboard pallet box supplier

Regardless of your chosen size, design or requirement, cardboard pallet boxes are supplied as a composite pack with a cap, sleeve and tray.


As such, the boxes come with the bottom tray mounted on an integral wooden pallet. Whilst a standard sized four-way entry pallet is commonly specified, Pallet Boxes can be tailored to fit the specific pallets that are used throughout your operations and supply chain.


Regardless of the pallet chosen, they will be heat treated and conform to export standards – giving you peace of mind. In fact, you can either ask GWP to source the pallets you require, or supply them for use as part of your pallet boxes.

Reliable performance to ensure protection in transit:

  • Durable, double wall construction ensures excellent strength & protection during transit
  • Custom designed to suit commonly used pallets or your specific products
  • Engineered to hold weights of up to 1,000kgs
  • Calculated strength and performance helps to eliminate costly transit damage
  • Ideal for the shipping of multiple smaller items, or large bulky products
Free Guide: The 7 signs you're overpaying for your packaging

Drive improvements in efficiency and productivity

Cardboard Pallet Boxes can provide a cost effective solution for the bulk transit of your products. However, you can also realise cost savings through reducing transit damage (as detailed above) but also through improved efficiency.


Designed to hold weights up to 1,000kgs, they offer the potential for shipping multiple products in larger consignments instead of in numerous smaller ones.


As such, making use of Pallet Boxes could ultimately reduce your company’s shipping costs and have a direct, positive impact on your profitability.

Printed pallet boxes

If you choose to use industry standard sized pallets, it ensures they are compatible with most equipment, racking, transit vehicles and shipping containers.


Besides the manoeuvrability this offers, it also ensures they are suitable for use when shipping items by road, rail, sea or air. They also enable the efficient use of space, allowing you to ship more items at a lower cost.


Another benefit is that the corrugated element is collapsible, so once your product has been successfully delivered the boxes can be quickly collapsed and stored for the return journey (if applicable).


Finally, the corrugated material can be removed from the pallet and recycled, allowing the pallet to be used again too.

Ways in which pallet boxes can make you more efficienct

  • Easy for forklift trucks to manoeuvre, ensuring efficient warehousing and logistics
  • Can be folded flat when not in use to minimise storage and return shipping costs
  • Can be created for standard pallet sizes to fit with existing solutions and warehouse racking
Price is the key issue for our business BUT other companies may have good prices but not quality products – often being very fragile. GWP provides not only quality products but at a good price too. I would absolutely recommend them to anyone looking for a packaging partner.

R Simmonds | Stores Manager, Batten & Allen

Additional options to boost sales and increase brand awareness

As well as offering an efficient and safe way to transport your products, you can also select from various additional options.


For example, you can choose from a range of print options that can not only give a professional appearance to your packaging, but will help with ongoing brand recognition and awareness too.


Besides this, print can be used to include part / batch numbers, barcodes to help with inventory management or even instructions for handling to ensure safety and further minimise the potential for damage.

Plastic stacking pallet boxes

An additional option for increased protection is the use of protective coatings applied directly to the corrugated material.


Particularly suited for use on Pallet boxes are water resistance, anti abrasion (useful for protecting the packaging of the items within the pallet box) and even VCI corrosion inhibitor, which prevents rusting or tarnishing of metal products or components.


The VCI inhibitor is essential for export, with products frequently exposed to atmospheric moisture during shipping by sea.


Plus, due to the way in which GWP is structured, if corrugated cardboard pallet boxes are no one-hundred-percent suited to your specific application, you can source plastic pallet boxes instead.


Perfect for particularly heavy duty applications, these can be custom manufactured from Correx corrugated plastic, or you can chose from a wide selection of moulded plastic stacking boxes.

Additional benefits and opportunities for your business:

  • Potential for printed logos and company branding to help raise awareness
  • Specialist coatings, such as anti abrasion or water-resistance, to boost performance
  • Alternative material options including Triwall corrugated and Correx plastic
  • Further print options including instructions, safety advice, part numbers etc.
Packaging guide

Free Guide

10 ways to reduce your business’ costs through your packaging

Get your free guide to see how you can start reducing the costs associated with your packaging – including prevention of damage, speeding up packing times and reducing storage – plus much more besides.

Benefits of working with GWP Packaging

GWP Packaging has over twenty-five years of experience in designing and manufacturing corrugated cardboard packaging.


An experienced and dedicated in-house design team will work closely with you to fully understand the challenges faced by your business, products and packaging.


Besides this, an experienced support team will be happy to provide free advice and guidance in order to help identify the best solution to package your products.

Pallet box manufacturers

A free, pre-production sampling service also ensures that you are able to see a prototype of your packaging solution before it goes into production. The benefit of this is that you can be confident that the chosen solution will be entirely suitable and perform as expected before manufacture.


As part of a larger group of companies, by working with GWP Packaging your company can also source a much broader range of packaging than just corrugated cardboard.

Free Guide: The 7 signs you're overpaying for your packaging

From engineered foam to multi trip Correx handling products, anti static packaging to waterproof plastic cases, you can source your entire packaging requirement from a genuine single source supplier.


This is in addition to a range of packaging services designed to reduce your company’s ongoing costs and streamline your operations.

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Widest choice of packaging… 


Please use the links below to see all e-commerce and fulfilment solutions, view a wide range of transit packaging, or for more information on retail and POS applications.

Related information…  


Please use the links below for related information on your packaging supply that you may find useful / interesting

Cheap packaging - analysing it it really is cheaper
Board grades explained - everything you need to know
Why packaging costs are rising and how to beat the increases

Benefits for your business… 


Select from the options below to see how you can reduce costs, eliminate damages and streamline your operations

Free, no obligation advice… 


Click below to discuss your upcoming requirements, difficulties you are facing or to simply get advice from one our experts.

Want to see how custom cardboard pallet boxes can protect your items and improve your efficiency?