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01793 754 457
Mon - Fri | 08.00 - 17.00
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[email protected]
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The widest range of protective case options from an independent UK supplier.

Market leading ESD safe packaging for any static sensitive products and components.

Huge range of options and impartial advice on genuinely sustainable packaging for your business.

Kitting Trays

Plastic component trays

If you are looking to improve productivity, kitting trays can play a crucial role.

Kitting trays are plastic containers used in manufacturing and logistics to organise, protect, and transport individual parts or components together as a single kit. Typically vacuum-formed or manufactured from Correx®, these plastic component trays can help streamline assembly lines, reduce errors, and protect delicate, static-sensitive, or unusually shaped items.

At GWP Correx®, we can design, manufacture and supply a range of kitting boxes and trays, including vacuum-formed, Correx®, and ESD (electrostatic discharge) safe options. Our expert team will work closely with you to develop a solution that improves your productivity and is genuinely commercially successful.

  • No obligation
  • Free, expert advice
  • Competitive pricing

Please note: Correx® is a registered and/or unregistered trademark of Corplex Plastics UK Ltd, its parent, subsidiaries and/or affiliates.

Benefits of kitting trays

By using kitting trays in your business, you can expect several benefits, including:

  • Better organisation of parts on production and assembly lines, improving productivity.
  • Physical protection for parts during handling and storage.
  • ESD trays (electrostatic discharge) that protect static-sensitive items.
  • Custom sizes and configurations to match your components or application.
  • Durable, long-lasting, and easy-to-clean plastic construction.
  • Nestable or stackable for maximising space efficiency.
  • Compatibility with outer containers and other equipment, if required.
A conductive kitting tray on a workbench in an electronics factory

What our customers say...

Colours and options

Colour options (vacuum formed)

Blue

Black

Grey

Material options (vacuum formed)

Acrylonitrile Butadiene Styrene (ABS): High impact resistance, rigidity, and strength. Suitable for automotive parts, casings, and durable consumer goods.

Polyvinyl Chloride (PVC): Durable, chemical-resistant, and fire-retardant. Suitable for industrial, medical, and packaging applications.

High-Impact Polystyrene (HIPs): Low-cost, lightweight, and easy-to-form. Suitable for prototyping, product packaging, and trays.

Polyethylene Terephthalate Glycol (PETG): Excellent clarity, high impact resistance, and food-safe. Suitable for medical packaging and displays.

Polypropylene (PP): Lightweight with high chemical resistance and flexibility. Suitable for  food containers.

Colour options (Correx®)

Blue

Blue

Green

Red

Yellow

Black

Grey

White

Additional colours are available by request, subject to minimum order quantities (MOQs).

Material details (Correx®)

Standard Correx®, suitable for packaging applications, is available in 3mm (450gsm), 4mm (700gsm) and 5mm (1050gsm) grades.

Our technical support and design teams can advise on a suitable grade for your specific application.

FAQs

What are kitting trays?

Kitting trays are small, often vacuum-formed plastic trays used to organise parts on assembly lines. Widely believed to have originated for the cleaning and assembly of guns and firearms, kitting trays are now commonly used in lean manufacturing environments.

What size kitting trays are available?

Whilst some suppliers offer stock kitting trays, they are generally more effective when designed and manufactured to a specification suitable for a specific application. As such, by working with a plastic tray manufacturer, you can select a custom size kitting tray tailored to your parts or production environment.

Are kitting trays anti-static?

Kitting trays are available in ESD (electrostatic discharge) safe material if required. ESD component trays are a commonly specified option, as electronics, automotive, and other product assembly or manufacturing can often contain static-sensitive items such as PCBs, microchips, and semiconductors.

What are kitting trays manufactured from?

Kitting trays can be manufactured from several materials, including ABS (Acrylonitrile Butadiene Styrene), PETG (Polyethene terephthalate glycol), and – most commonly – HIPs (High-Impact Polystyrene sheets). The use of Correx® to manufacture kitting trays is also growing in popularity.

What is the difference between kitting trays and vacuum-formed trays?

Kitting trays are smaller versions of the larger vac-formed trays used in outer tote containers to transport larger parts and components within a factory or production environment. The two terms are often interchangeable, depending on the industry.

A person taking parts out of a corrugated plastic kitting tray on an assembly line

Why GWP Correx®?

The outside of GWP Packaging's manufacturing site in Cricklade, Wiltshire

20+ years of experience

A team of UK experts. In-house manufacture. Short lead times. Over 20 years of experience in manufacturing industrial plastic trays. Benefit from all this and more by working with us.

A Correx expert assembling a box in a factory

UK Correx® experts

Everyone at our business – from our designers through to our customer service team, production operatives to technical sales reps – has extensive knowledge of Correx® material.

A Correx design team looking at CAD software on a screen

Competitive advantage

We won’t just sell you a product. Working closely with key stakeholders at your organisation, we’ll develop a solution that delivers genuine long-term commercial advantages for your business.

Macfarlane Group warehouse

A business you can trust

Although continuing to operate as an independent business, GWP Correx® is proud to now be a part of Macfarlane Group PLC – the UK’s largest packaging distributor.

Disclaimer: Application images on this page may have been enhanced or created specifically to illustrate a products features and/or potential uses. Please see our content policy for further details.

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    Speak with our UK-based Correx® experts

    The information on this page has been collated, checked and approved by several of our Correx® packaging experts:

    Fiona Churchward, GWP Conductive

    Fiona Churchward

    Product Adviser

    [email protected]
    01793 754 457

    Brenda Plinta, GWP Correx

    Brenda Plinta

    Sales Coordinator

    [email protected]
    01793 754 457

    Emily Parker, GWP Correx General Manager

    Emily Parker

    General Manager

    [email protected]
    01793 754 444

    Phone GWP

    01793 754 457

    Mon – Fri 08.30 – 17.00

    Email GWP

    [email protected]

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