Foam Inserts For Cases
- Engineered For An Exact Product Fit

Excellence in custom foam inserts

Engineering expertise with custom foams - such as Plastazote and other expanded polyethylene materials - has been a corner stone of GWP Protective’s business since it was formed in 1990.

Using CNC routing and water-jet techniques, we can manufacture custom foam inserts for an infinite number of different products, no matter what shape or size.

GWP Protective’s production facilities are supported by an in-house design department equipped with the very latest 3D CAD system and digitising hardware. Any irregularly shaped items can be profiled straight onto the CAD system from where, following customer design approval, the same profile can be electronically transferred straight to the CNC production equipment. This guarantees a very closely engineered fit between product and foam for maximum protection.

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GWP Protective’s foam conversion facilities complement our range of protective cases perfectly. We also supply foam inserts to both end users and trade customers for use in materials handling and packaging applications.

Plastazote Foam inserts

As well as leading case manufacturers, GWP's core expertise lies in the manufacture of Plastazote foam inserts. Plastazote is the premium material for foam inserts, whether used as a case insert or stand alone foam insert for packaging applications.

Plastazote case inserts

When used in case insert applications, Plastazote foam inserts provides superb cushioning and presentation. A Plastazote case insert, when combined with one of GWP's waterproof cases, provides the ultimate protective system. GWP's expertise as case manufactures includes a full design service for both waterproof cases and Plastazote foam inserts.  Every GWP Flight Cases and Exocase can also be manufactured with a bespoke Plastazote foam case insert.

As well as case inserts, Plastazote foam inserts can be used in a multitude of stand-alone applications. GWP design each foam insert for applications including supply chain and protective packaging.